Aspiration booth for sanding FCS 5000

Code:
820010.5000
Stock:

Out of stock

14 200,00 

Multi-purpose sanding complex is intended for sanding and finishing of the bulky, large articles and pre-assembled constructions, also used for cleaning of articles from the dust with the means of pneumatic tools before providing the last layer of polish. Working principle of the complex is based on the extraction of the dusty air, containing the suspended particles of dust with the further cleaning by filtering elements and return of the clean air back into the working area by creating the directed air flow. Filtered dust is collected into the container, simple in cleaning. Air delivery 14 000 m³/h.

Specifications

ModelAir delivery, m³/hTotal pressure, PaPower, kWtFiltering surface, m²Storage capacity, m³A, mmB, mmH, mm
FCS 5000

16000

700

2,2+1,5+2,2

125

0.276

500030703350
ModelFCS 5000
Air delivery, m³/h

16000

Total pressure, Pa

700

Power, kWt

2,2+1,5+2,2

Filtering surface, m²

125

Storage capacity, m³

0.276

A, mm5000
B, mm3070
H, mm3350

Description

ModelAir delivery, m³/hTotal pressure, PaPower, kWtFiltering surface, m²Storage capacity, m³A, mmB, mmH, mm
FCS 5000

16000

700

2,2+1,5+2,2

125

0.276

500030703350
ModelFCS 5000
Air delivery, m³/h

16000

Total pressure, Pa

700

Power, kWt

2,2+1,5+2,2

Filtering surface, m²

125

Storage capacity, m³

0.276

A, mm5000
B, mm3070
H, mm3350

Aspiration booth for sanding FCS 5000 is an aspiration plant on cartridge filters with an automatic compressed air cleaning system and dust collection containers. Air delivery 14 000 m³/h. Each filter is equipped with an individual valve for compressed air supply.

Principle of operation

Working principle of the complex is based on the extraction of the dusty air, containing the suspended particles of dust with the further cleaning by filtering elements and return of the clean air back into the working area by creating the directed air flow. Filtered dust is collected into the container, simple in cleaning.
Multi-purpose sanding complex has two zones of dust extraction:
1) Active vertical panel;
2) Active floor for the total depth of the complex with the equal elimination of dust through the total surface or through the integrated sanding bench.

Filter cartridges are cleaned using a pulse-jet counterflow of the compressed air. The flow of compressed air under high pressure blows the filter cartridge in the opposite direction – against the filtering flow of dusty air, thereby bringing the dust down from the filters. Filtered dust gradually accumulates in the waste collection containers and requires periodic monitoring and discharge.
To start-up FCS 5000, you must press the green button on the control panel. In order to stop the filtering plant, press the red button on the control panel.

The plant is equipped with a blower with high suction power, high efficiency, located in a soundproof casing. FCS 5000 consists of a filter compartment with a pulse-jet system for cleaning of filter elements with compressed air, active vertical panel, active floor  and a compartment for collection of filtered material.


Certificates and declarations.

Filtering plant FCS 5000 is manufactured in accordance with the norms, established by the Aton Service LTD Quality Management System in accordance with the requirements of ISO 9001: 2015.
It complies with the requirements of DSTU EN 60204-l: 2015, DSTU EN 61000-6-2: 2015, DSTU EN 61000-6-4: 2016.
Operating manual must be read and understood and must be followed by the person, who installs, operates and maintains the installation.

Link:

https://aton-service.com.ua/wp-content/uploads/2019/07/Manual-FCS-2.0-eng-.pdf

FORBIDDEN!

To use a filtering plant for filtering of the air in which there are paint, large and long fractions of sawdust, rags, metal objects or any other inclusions that can damage the blower, filters and plant.
To remove the filters and dust storage container for maintenance or for repair purposes when the power is not turned off on the control panel.
To carry out any interventions in the plant during its operation.


Blower
RL-AS 500/4/2,2 Es4 та RL-AS 500/4R/1,5 Es4

Area of application: very high capacity and low pressure.
Type of blades: backward curved.
Application: for transportation of clean and slightly dusty air, for different applications in industrial and civil areas, for industrial air-conditioning as well.
Temperature of the fluid: till 60°C for standard execution, for higher temperatures special execution of the blower is required.
Construction’s specification: stable construction made of sheet metal. Blower is covered by powder paint, baked at 200°C with the average thickness of соating 70 mc, the impeller is covered by epoxy grounding.
Blower is statically and dynamically balanced.
Impeller and motor produced in Italy, correspond to quality norms of EU.

Antistatic cartridge filter

The cartridge filter C2.1000.10.ANT is capable of collecting finer dust fractions than sleeve filters and is designed to purify air from fine dry particles that do not stick together. Filter regeneration is carried out by compressed air in automatic mode. Filters are made in Italy, comply with EU quality standards.
Material – antistatic polyester, material density – 260 g / m2.
The cleaning efficiency is 100% for particles larger than 5 micrometers.
Advantages of a cartridge filter from company Aton Service LTD (production – Italy):

1) High cleaning efficiency;
2) Placing a large area of filtration in one filter due to the corrugation of the filter material;
3) It has antistatic properties according to DIN 54345-5, has a ground loop;
4) Wear resistance;
5) Long service life – 2-3 years.
6) Cartridge filters are BIA-certified filter medium in accordance with USGC class.

Made of 100% polyester, cartridge filters will improve the level of air purification and the efficiency of the machines in the workshop. Can be installed in a couple of minutes.


INITIAL EFFICIENTY

 

Material 100 % polyester spunbond aluminized, silver
Grammage 235 g/m2
Thickness 0,59 mm
Max. tensile strength 690 N/5 cm
Elongation at max. strength 30 %
Air permeability 180 l/m2 sec (200 Pa)
Max. temperature 140° C.

 


PRESSURE TEST

 

Bia certificate USGC (M)
Surface resistivity < 106 Ohms (DIN 54345-5)
Contaminant ISO Fine (200 mg/m3)
Air flow 200 m3/m2 x h
Face velocity 0,056 m/sec
Test Area 100 cm2

 

 


BIA-test

The filter should not skip anything – we often hear this statement. Many people think that the filter holds 100% of the dust. In principle, a filter is a separation device; this means that it separates the proposed material for filtration. The isolated product is returned back to the production process or to residual disposal. Particles, contained in the air, that go out are called residual dust. Residual dust is indicated in mg / m³.

 

 


EN 1822

The standard applies to high-performance and very high-performance ultra-low penetration air filters used in the field of ventilation and air conditioning, as well as in technological processes such as cleanroom technology or the pharmaceutical industry. It establishes a procedure for determining effectiveness based on a method that calculates fractions using a test liquid aerosol (or alternatively solid), and can classify these filters in a normalized way depending on their effectiveness.

 

 


DIN 54345-5

In certain places, dust friction can lead to the buildup of electrostatic charges with the risk of sparking. Thus, in the presence of flammable or explosive dust the antistatic filter elements must be used to allow charges to be carried along filter bags and pockets.
The electrical resistance of the filter material of the antistatic cartridge filter, according to the measurements in compliance with DIN 54345, section 5 is <106 Om / m2.


Filter cleaning system

Cleaning of the cartridge filters with compressed air allows the filters to be used for a long time without loss of suction efficiency. Each filter is equipped with an individual valve for supply of the compressed air, which allows each filter to be properly regenerated. Impulse valves are explosion-proof, made in Italy, comply with EU quality standards, certified by ATEX, category 22.
Filter cartridges are cleaned using a pulse-jet counterflow of the compressed air. The flow of compressed air under high pressure blows the filter cartridge in the opposite direction – against the filtering flow of dusty air.
In order to optimize the consumption of compressed air, a special device has been installed that controls the duration of the flow and the intervals between filter cleaning cycles.
For operation of the filter cleaning system a dry, purified compressed air must be used. Air must comply with class 2 of ISO 8573-1.
Working pressure – 0.5-0.7 MPa.
Connection of the compressed air to the plant is possible by means of quickly removable socket for the pneumatic items of G 3/8 inch (mother).


Control panel

Designed to enable and disable all systems and motors installed in the filtering plant, as well as electrical protection of the motors (by current, phase distortion). The control panel allows you to turn the fan on and off according to a predetermined algorithm, to control the cleaning system; the cleaning cycle is provided by an economizer that automatically controls the solenoid valve, cleaning one filter at a time. If the control unit includes Unit of energy saving ESU 15, then the control algorithm allows you to adjust smoothly the fan speed depending on the required power (number of connected machines, signal from the pressure sensor). That helps to save the electric power consumption. The economy value can reach about 70-80% in the case of 10-20% load of the machines. The control panel is equipped with a quick connector for tapping that allows you to connect the filtering plant without special knowledge.

 

Options

Photo Code Product name Product description Price
813020.0000.06 DF Filter contamination sensor 70,00 
813020.0000.08 DRS Pressure control sensor 160,00 
820010.5000.01 ML FCS 5000 Модуль подовження тунелю 1 500,00 
820010.5000.02 Op FCS 5000 PTFE Опція фільтра з PTFE мембрани 1 700,00 

Video

Reviews

There are no reviews yet.

Be the first to review “FCS 5000”

Your email address will not be published. Required fields are marked *

Supplies

Photo Code Product name Product description Price
830000.0000. 22 C2.1000.10.ANT Antistatic cartridge filter 120,00