The FT 20 filter tower is designed for the effective removal and purification of welding fumes, metal aerosols and fine dust in welding shops. The system provides local capture of contaminated air directly in the welding area, followed by multi-stage filtration and return of purified air back into the room.
Capacity – 20,000 m³/hour.
The unit can also be used in various industries where there is a large amount of solid particles in the contaminated air.
| Model | Air delivery, m³/h | Total pressure, Pa | Power, kWt | Storage capacity, m³ | Filtered size, mcm | Temperature, °C | A, mm | B, mm | H, mm |
|---|---|---|---|---|---|---|---|---|---|
| FT 20 | 20000 | 1950 | 16 | 0,1 | >5 | До +45 | 2,190 | 1,690 | 3,500 |
| Model | FT 20 |
|---|---|
| Air delivery, m³/h | 20000 |
| Total pressure, Pa | 1950 |
| Power, kWt | 16 |
| Storage capacity, m³ | 0,1 |
| Filtered size, mcm | >5 |
| Temperature, °C | До +45 |
| A, mm | 2,190 |
| B, mm | 1,690 |
| H, mm | 3,500 |
| Model | Air delivery, m³/h | Total pressure, Pa | Power, kWt | Storage capacity, m³ | Filtered size, mcm | Temperature, °C | A, mm | B, mm | H, mm |
|---|---|---|---|---|---|---|---|---|---|
| FT 20 | 20000 | 1950 | 16 | 0,1 | >5 | До +45 | 2,190 | 1,690 | 3,500 |
| Model | FT 20 |
|---|---|
| Air delivery, m³/h | 20000 |
| Total pressure, Pa | 1950 |
| Power, kWt | 16 |
| Storage capacity, m³ | 0,1 |
| Filtered size, mcm | >5 |
| Temperature, °C | До +45 |
| A, mm | 2,190 |
| B, mm | 1,690 |
| H, mm | 3,500 |
Filtration tower
The filtration tower is designed to extract and filter welding dust and gases.
Capacity – 20,000 cubic meters.
The unit can also be used in various industries where there is a large amount of solid particles in the contaminated air.
It is assembled using modular panels, which ensures the modular structure of the unit. The unit is made of steel with a thickness of 2 to 3 mm and is powder coated.
The filter tower is designed for the effective removal and purification of welding fumes, metal aerosols, and fine dust in welding shops. The system provides local capture of contaminated air directly in the welding area, followed by multi-stage filtration and return of purified air back into the room.
The filter tower can clean the air of particles as small as 0.3 microns.
Comes with a WEBFR filter L=1500 mm 37 sq. m.
This filter is capable of capturing finer dust particles than bag filters and is designed to clean the air of fine dry particles that do not stick together, ranging in size from 1.3 microns.
The air purification degree is 100%, which makes it possible to return the purified air to the workshop.
The filter data is cleaned by pulsed bursts of compressed air, controlled by an electronic economizer that optimizes the flow duration and supply intervals.
Comes with:
Cartridge filter made of non-flammable polyester with C2.1500.37.WEBFR nanofiber for cleaning the air from welding fumes.
Certificates and declarations
https://aton-service.com.ua/documents_cat/iso/
The filter tower is manufactured in accordance with the standards established by the Quality Management System of Aton Service LLC in accordance with the requirements of ISO 9001:2015. Complies with the requirements of DSTU EN 60204-l:2015, DSTU EN 61000-6-2:2015, DSTU EN 61000-6-4:2016.
PROHIBITED!
Use the mobile filter unit to filter air containing paint, large and long sawdust particles, rags, metal objects, or any other inclusions that could damage the fan, filter, or unit.
Remove filters and dust collection box for maintenance or repair while the power is on at the control panel.
Perform any interference with the unit while it is in operation.
Fan RL-AS400/2R/4
Application: high flow rate and medium pressure.
Blade type: backward curved.
Application: dust fan, suction and transport of heavily contaminated air containing granular materials, wood dust and chips, excluding fibrous materials.
Air temperature: up to 60°C for standard design, special fan design required for higher temperatures.
Design specification: sturdy sheet metal construction. The fan is coated with powder paint baked at 200°C with an average coating thickness of 70 μm, the impeller is coated with epoxy primer.
The fan is statically and dynamically balanced.
The impeller and motor are made in Italy and comply with EU quality standards.
Cartridge filter 1500 made of non-flammable polyester with nanofiber C2.1500.37.WEBFR
This filter is capable of capturing finer dust particles than bag filters and is designed to clean the air of fine dry particles that do not stick together. Filter regeneration is performed automatically using compressed air. The filters are manufactured in Italy and comply with EU quality standards.
Material: non-flammable polyester with cellulose and nanofiber.
Cleaning efficiency: 100%.
Advantages of the cartridge filter from Aton Service LLC (manufactured in Italy):
1) High cleaning efficiency;
2) Large filtration area in a single filter due to the corrugation of the filter material;
3) Wear resistance;
4) Long service life – 2-3 years.
5) Cartridge filters have a BIA certificate for the filter medium in accordance with the USGC class.
BIA test
A filter should not let anything through – we hear this statement very often. Many people think that a filter retains 100% of dust. In principle, a filter is a separation device; this means that it separates the material to be filtered. The separated product is returned to the production process or to residual disposal. The particles contained in the outgoing air are called residual dust. Residual dust is specified in mg/m³.
EN 1822
The standard applies to high-efficiency and ultra-high-efficiency air filters with ultra-low penetration used in ventilation and air conditioning, as well as in technological processes such as clean room technology or the pharmaceutical industry. It establishes a procedure for determining efficiency based on a method that counts particles using a test liquid aerosol (or, alternatively, a solid one) and can classify these filters in a standardized way depending on their efficiency.
DIN 54345-5
In certain locations, dust friction can lead to the accumulation of electrostatic charges with a risk of sparking. Therefore, in the presence of flammable or explosive dust, antistatic filter elements must be used so that charges can be transferred along the filter bags and pockets.
The electrical resistance of the filter material of an antistatic cartridge filter, as measured in accordance with DIN 54345, Section 5, is < 106 Om/m2.
Filter cleaning system
Cleaning cartridge filters with compressed air allows the filters to be used for a long time without losing suction efficiency. Each filter is equipped with an individual valve for supplying compressed air, which allows each filter to be regenerated efficiently. Pulse valves are explosion-proof, made in Italy, comply with EU quality standards, and are ATEX certified, category 22.
The filter cartridges are cleaned using a counterflow of compressed air. A high-pressure stream of compressed air blows through the filter cartridge in the opposite direction – against the flow of contaminated air being filtered.
In order to optimize compressed air consumption, a special device is installed that regulates the duration of the flow and the intervals between filter cleaning cycles.
Dry, purified compressed air must be used for the filter cleaning system to operate. The air must comply with class 2 of the ISO 8573-1 standard.
Working pressure is 0.5-0.7 MPa.
Compressed air can be connected to the unit using a quick-release connector for pneumatic products G 3/8 inch (female).
Control panel
Designed to turn on and off all systems and motors involved in the installation, as well as electrical protection of motors (by current, phase skew). The control panel allows you to turn the fan on and off according to a specified algorithm, control the cleaning system, and the cleaning cycle is provided by an economizer that automatically controls the solenoid valve, cleaning one filter at a time. If the control panel includes an ESU 7.5 energy saving unit, then the control algorithm allows you to smoothly adjust the fan speed depending on the required power (number of connected machines, signal from the pressure sensor). This allows you to save electrical power. The savings can reach about 70-80% if the machine park load factor is about 10-20%. The control panel is equipped with a quick connector, which allows you to connect the unit without special training.
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