Complex for painting TBS-3DN.COMPLEX

SKU:
804140.0033
Stock:

On backorder

Complex for painting TBS is the professional solution for painting zone organization in the woodworking, furniture and metalworking industry. The main goal of that complex is to create the excess pressure inside of the complex and to separate the air flow for painting and drying zones.

Additional information

ModelAir being removed, m³/hTotal pressure, PaPower, kWtThermal power, kWtTemperature of the heat-transfer agent, °CTemperature of the air, °CNumber of working places
TBS-3DN.COMPLEX

5400

1300/630

4.5

85

80/60

-22/20

1

ModelTBS-3DN.COMPLEX
Air being removed, m³/h

5400

Total pressure, Pa

1300/630

Power, kWt

4.5

Thermal power, kWt

85

Temperature of the heat-transfer agent, °C

80/60

Temperature of the air, °C

-22/20

Number of working places

1

Description

ModelAir being removed, m³/hTotal pressure, PaPower, kWtThermal power, kWtTemperature of the heat-transfer agent, °CTemperature of the air, °CNumber of working places
TBS-3DN.COMPLEX

5400

1300/630

4.5

85

80/60

-22/20

1

ModelTBS-3DN.COMPLEX
Air being removed, m³/h

5400

Total pressure, Pa

1300/630

Power, kWt

4.5

Thermal power, kWt

85

Temperature of the heat-transfer agent, °C

80/60

Temperature of the air, °C

-22/20

Number of working places

1

Painting complex TBS-3DN.COMPLEX is a professional solution for organizing a paint and varnish area in the woodworking, furniture and metalworking industries.
The main purpose of such a complex is to create excess pressure and dividing the air flow into a painting and drying zone. The painting area is equipped with a TBS-3DN chamber, a supply unit with a recuperator and a water heater to maintain the required temperature (from 18 ° C to 25 ° C) and plenum boxes for uniform distribution of the air flow.
The supply unit provides overpressure, which makes it possible to achieve the maximum degree of dust removal in the painting area, significantly improving the quality of the products.
Also, the painting complex TBS-3DN.COMPLEX is designed in accordance with the provisions of the BDN, ensuring the safety and efficiency of the “painter”:
Absence of the “draft” effect, excluding the possibility of a cold worker;
The possibility of organizing the work of the painter without interruptions for “fresh air”, increasing his productivity.

The draft towers maintain the required temperature and create a horizontal air flow, allowing the painted parts to dry evenly.

Certificates and declarations
The painting complex TBS-3DN.COMPLEX is produced in accordance with the standards established by the Quality Management System of Aton Service LLC in accordance with the requirements of ISO 9001: 2015.
Complies with the requirements of DSTU EN 60204-l: 2015, DSTU EN 61000-6-2: 2015, DSTU EN 61000-6-4: 2016.

Basic equipment:

1. Painting booth TBS-3DN ©


Painting booth TBS-3DN is an innovative solution, the booth is designed to maximize the removal of paint mist from the working area with a minimum air consumption and is designed for intensive work. It is installed in painting areas of woodworking, furniture and metalworking industries, where flammable, explosive and technical paints and varnishes are used. The special body of the spray booth consists of galvanized metal panels bolted together. Bearing side panels and partitions. The modular design of the spray booth allows quick installation by unskilled workers.

Air filtration system:
The polluted air is filtered out by high-tech inertial filters-separators and fine filters. With the help of an ATEX 3 GD explosion-proof fan, a discharge is created that allows air to be drawn in through the filters, so that paint particles do not spread into the room. The first stage of cleaning is paper filters, which trap large parts of the paint, while the second stage is fiberglass filters, which finely clean the air. The entire filtration system contributes to the deposition of harsh paint pigments, suspensions, aerosols.

2. Supply and exhaust ventilation system 

The supply and exhaust ventilation system is a means of heating, air purification and creating overpressure in the room. The main function of the system is to create the necessary climatic conditions for high-quality application of paintwork materials on the product.
Air enters the room through the supply duct, in which there are G4 class filters for primary air purification from debris and dust. The filters are cassette, so they are easy to replace when dirty (the pressure sensor also sends a signal to the control panel about filter clogging).
The air cleaned of the main dirt is heated on a water heater. The heater itself is made of rows of copper tubes. Heating the air through such a system is an energy efficient solution, because up to 85 kW of heat energy is required to heat 6000 m3 \ h of air from -22 ° С to + 20 ° С.
Air is dispensed into the room using plenum boxes. The air distribution area is larger than the area of ​​the filters of the exhaust stand, therefore, the speed of air distribution into the room is less than the speed of its removal. This makes it possible to eliminate the effect of “draft” in the area of ​​the painter’s work.

3. Blower RL-AS 350/2/3 Es4 in ATEX 3 GD 

Area of application: very high capacity and low pressure.
Type of blades: backward curved.
Application: for transportation of clean and slightly dusty air, for different applications in industrial and civil areas, for industrial air-conditioning as well.
Temperature of the fluid: till 60°C for standard execution, for higher temperatures special execution of the blower is required.
Construction’s specification: stable construction made of sheet metal. Blower is covered by powder paint, baked at 200°C with the average thickness of соating 70 mc, the impeller is covered by epoxy grounding.
Blower is statically and dynamically balanced.
Impeller and motor produced in Italy, correspond to quality norms of EU.
Series RL-AS manufactured by Italian producer, assembled by Aton service LTD.
Unit of supply: blower execution Es 4 (direct drive, motor on supporting frame), Es 5 (direct drive, without supporting frame) electric motor IP55, class of isolation F.
Options and special executions: inspection door, drain plug, execution Es12 (V-belt drive), execution for high temperatures, sparkproof and explosion proof execution (АTEX 3GD, АTEX 2G, АTEX 2D), etc.

4. Plenum box

Plenum box is assigned for the even distribution of the air in the painting area. It includes filter of fine filtration, class F5, for painting booths. It provides delicate filtration of the air supplied to the working zone of the painting booth and it creates the smooth even air flow there at the same time. It ensures high-quality air cleaning in painting booths and prevents falling of dust on the painted surface.

5. Filter
The complex uses various types of filters to complete the complex, such as glass fiber filter, paper filter, filter for plenum boxes, pocket filter, class G7, G4.

Options

Photo SKU Product name Product description Price
818005.0000.13 1,5 Roof
818005.0000.10 400 Farm 225.00 
804000.0000.03 CP TBS premium Control panel 4,884.00 
804000.0000.02 CP TBS professional Control panel 3,168.00 
804004.0000.09 Drying S post 24 Drying zone 1,650.00 
804004.0000.08 Drying S till 24 Drying zone 1,200.00 
817001.0000.13 Filter box 13 Filter box 525.00 
817001.0000.09 Filter box 9 Filter box 375.00 
804120.0000.80 Lamp ATEX Lamp ATEX
832010.0000 Multiplex Rotating table 450.00 
804000.0000.10 Plenum Box Plenum Box (additionally) 450.00 
818005.0000.11 St 80 Stand 75.00 
832020.0010 TC 10 Transport trolley (1000*900mm) 495.00 
818005.0000.12 Wall 1,5 Wall

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